Moisture / Concentration Analysers

Moisture / Concentration Analysers

The Berthold moisture analyzers are used to measure the moisture in bulk materials online during the ongoing process, providing rapid and precise real-time information on the current water content.

The measurement is carried out absolutely non-contacting, which lays the foundation for a long-term operation, free of wear and maintenance.

The Microwave Transmission and the Radiometric Technology are the two main principles on which our analyzers are based. Both technologies complement each other perfectly so that we are able to provide you with the best solution – even for the most challenging measurement tasks.

Berthold MicroPolar Brix LB 565 Concentration Measurement with Microwave

Berthold MicroPolar LB 566 Real-time Concentration Measurement on Liquids

Berthold MicroPolar LB 567/568 Microwave Moisture Analysers,

Berthold LB 350 Radiometric Online Moisture Analysers,

Berthold MicroPolar Brix LB 565 Concentration Measurement with Microwave

The MicroPolar Brix LB565 has been specially developed for use in the sugar industry e.g. to monitor Brix content, density, or concentration. These systems can be installed on vessels (e.g. vacuum pans) or pipelines.

Concentration Meas. for Liquids, Suspensions, and Pasty Media Brochures

Measurement Solutions for the Sugar Industry Brochures

Brix Measurement in the Crystallizer Brochures

LB 565-xx EU Certificate

Microwave flow cell with PEEK Certificate

MicroPolar LB 565 Brix Measurement Datasheet

Memory Tool Manual

MicroPolar LB 565 Brix Measurement Manual

Real-time measuring results are essential to optimize and control sugar quality and an efficient production process. With more than a thousand installations worldwide, the microwave analyser MicroPolar Brix has proven to work reliably and accurately.

MicroPolar Brix is available with various sensors for installation on vessels (e.g. crystallizer) or pipelines. The high energy version, the MicroPolar++ provides accuracy for larger diameter pipelines.

Multi-frequency Technology

The measurement is performed with a number of different frequencies per measurement cycle, leading to a very stable and reliable measurement, unaffected by reflecions or resonances.

High Dynamics

The high dynamic range of MicroPolar allows the precise determination of concentration on very large pipeline diameters.

Reference Line

An integrated reference line makes the measurement independent from potential environmental influences.

Automatic on-site calibration

The calibration is carried out directly on the transmitter. The software contains a sample taking feature, where laboratory values can be easily entered. The calibration curve is calculated automatically.

Sensor for BRIX Measurement

FLOWCELL
Microwave measurement covers the entire pipe cross-section
Nominal sizes from DN 50 to DN 150
Common connection variants
Replaceable antennas
EHEDG certification
Suitable for the contact with food

CONTAINER PROBE
Sensor for installation on tanks and vessels
Pt100 for temperature compensation
Extremely abrasion-resistant polymer material
Integrated reference line for disturbance-free measurement
Various flanges available

CONTAINER PROBE WITH FLUSHING DEVICE
Sensor for installation on tanks and vessels, including a flushing device
Extremely abrasion-resistant polymer
Integrated reference line
Integrated flushing device
Various flanges available
Interchangeable PEEK caps

Overall, the Berthold MicroPolar Brix emerges as a valuable tool for the sugar industry. Its ability to measure dry substance, °Brix, density, and concentration online empowers sugar producers with real-time data for optimized processes, improved control, and ultimately, enhanced product quality and yield.

Benefits

Simple and intuitive operation

User-friendly and intuitive operation
Onsite calibration

State of the art technology

Optimize your process by monitoring the Brix content
High process reliability with online measurement
Representative and reliable with the transmission measurement

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Berthold MicroPolar LB 566 Real-time Concentration Measurement on Liquids

The MicroPolar LB 566 is the latest microwave based online analyzer for the reliable measurement of dry substance, water content, and density (e.g. in g/l, Brix, or °Bé). It can measure various liquids, suspensions, pastes and powders.

Concentration Meas. for Liquids, Suspensions, and Pasty Media Brochures

Water & Dry Content Measurement for Dairy Products Brochures

Measurement Solutions for Wastewater Treatment Brochures

Total solids measurement on Primary Sludge Brochures

LB 566-xx Certificate

Microwave flow cell with PEEK Certificate

MicroPolar LB 566 Concentration Measurement Datasheet

LB 566 Manual

Memory Tool Manual

This system is ideally suited for measuring the supsension concentration, as the sensor's robust design ensures high abrasion resistance and reliable operation for many years. Suitable industries with a strong installed base include the food industry, wastewater treatment, power generation, and chemicals.

We offer sensors for pipelines or vessels and tanks. The higher-energy version of our microwave transmitter, MicroPolar++, provides excellent measuring accuracy for larger diameter pipes.

Multi-Frequency Technology

The measurement is performed with a number of different frequencies per measurement cycle, leading to a very stable and reliable measurement, unaffected by reflections or resonances.

High Dynamics

The high dynamic range of MicroPolar allows the precise determination of concentration on very large pipeline diameters.

Reference Line

An integrated reference line makes the measurement independent from potential environmental influences.

Automatic On-Site Calibration

Sensor for BRIX Measurement

FLOWCELL
Microwave measurement covers the entire pipe cross-section
Nominal sizes from DN 50 to DN 150
Common connection variants
Replaceable antennas
EHEDG certification
Suitable for the contact with food

CONTAINER PROBE
Sensor for installation on tanks and vessels
Pt100 for temperature compensation
Extremely abrasion-resistant polymer material
Integrated reference line for disturbance-free measurement
Various flanges available

CONTAINER PROBE WITH FLUSHING DEVICE
Sensor for installation on tanks and vessels, including a flushing device
Extremely abrasion-resistant polymer
Integrated reference line
Integrated flushing device
Various flanges available
Interchangeable PEEK caps

Overall, the Berthold MicroPolar LB 566 stands out as a powerful and versatile online analyzer for industrial applications. Its microwave technology, diverse measurement capabilities, and suitability for various materials make it a valuable tool for real-time process control, optimization, and ensuring consistent product quality.

Benefits

Quality and safety

Multi-frequency technology for dynamic plausibility control of the incoming raw signal
Signal quality self-monitoring for processing measurement data
Patented microwave antennas for signal optimisation and avoidance of signal interference

Simple and intuitive operation

Real-time process information from online measurement
Intuitive/user-friendly interface simplifies configuration and calibration
Easy to install on existing pipelines, vessels or tanks
Superior measurement technology "Made in Germany”

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Berthold MicroPolar LB 567/568 Microwave Moisture Analysers,

MicroPolar is our latest online moisture analyser, using state-of-the-art microwave transmission technology. The moisture measurement is noncontact, either across a conveyor belt or chute.

As there is no contact with the measured material, the sensors are not subject to any wear and tear and maintenance is not required.

Typical industries include power plants, mining, chemical, pulp & paper and building materials.

Online Moister Meas. for Bulk Materials, Powders,& Granulates Brochures

Moisture Measurement on Cereal, Grains & Powders Brochures

Moisture Measurement of Gypsum Brochures

Moisture Measurement in Asphalt Mixes Brochures

Moisture Measurement in Brick Production Brochures

LB 567-xx, LB568-xx Certificate

MicroPolar LB 567 Moisture Measurement Datasheet

MicroPolar LB 568 Moisture Measurement Datasheet

LB 567 Moisture Measurement Manual

LB 568 Moisture Measurement Manual

Memory Tool Manual

The Berthold MicroPolar LB 567/568 is a cutting-edge online moisture analyzer designed for various industrial applications. Here's a breakdown of its key features and benefits:

Technology and Measurement Approach:

Microwave Transmission: Utilizes state-of-the-art microwave technology for non-contact moisture measurement. This offers several advantages:

Accuracy: Delivers precise and reliable moisture content data.

Non-invasive measurement: Eliminates the need for physical contact with the material, preventing potential damage or contamination.

Suitability for Harsh Environments: Functions effectively even in dusty or dirty industrial settings.

Design and Maintenance:

Non-contact measurement: Eliminates wear and tear on sensors, reducing maintenance requirements and downtime.

Sensor options (depending on specific resources): Explore resources to see if different sensor options are available for the LB 567/568, suitable for various material handling configurations (e.g., conveyor belts or chutes).

LB 567 System Highlights

The LB 567 is designed for applications with constant measuring conditions (e.g. constant particle size, bulk density etc.). The measurement is carried out without the need for radiometric compensation. With a height sensor, the system compensates for varying bulk heights on the conveyor belt. For more demanding applications however, we recommend the use of the MicroPolar Moist LB 568.

LB 568 System Highlights

The moisture measurement analyser MicroPolar Moist LB 568 is used when the product bulk density varies. In addition to the moisture measurement with microwave technology, the system also uses a radiometric source and detector to measure the area weight (mass per unit area). This combination, allows the microwave moisture signal to be compensated for changes in bulk density, resulting in significantly improved measurement accuracy.

In essence, the Berthold MicroPolar LB 567/568 stands out as a reliable and efficient solution for online moisture measurement in various industries. Its non-contact microwave technology, versatility across diverse applications, and minimal maintenance requirements make it a valuable tool for real-time process control, quality assurance, and production optimization.

Benefits

Simple and intuitive operation

Representative, exact and reliable
Non-contact and low-maintenance

State of the art technology

Optimal production and reaction with real-time measurement
Simple onsite calibration

More details

Berthold LB 350 Radiometric Online Moisture Analysers,

The moisture online analyser LB 350 is primarily used for applications which can’t be solved with conventional sensor technologies due to conductivity or particular chemical properties of the material to be measured.

The LB 350 moisture measurement system is for real-time determination of the moisture content of a wide variety of bulk materials such as coke, sinter mixture, ore, sand, building materials, and is used on many different types of vessels.

Online Moister Meas. for Bulk Materials, Powders,& Granulates Brochures

LB 350 Moisture measurement on Bulk Materials Brochures

LB 350 Neutron Moisture Measurement Manual

Neutron moisture measurement is a proven technology with a long track record of success for moisture measurement on bulk materials; it functions where most other moisture measurement technologies fail for various reasons. The measuring a volume with diameter of up to one meter ensures a representative measured value. Once the system has been installed and calibrated, it can be left alone for several years providing reliable moisture monitoring of bulk products. The LB 350 also be equipped with bulk density compensation. Bulk density compensation increases the accuracy of the moisture measurement if the bulk density of the product fluctuates.

Surface-Moisture-Measurement

The surface probe is mounted directly on the outer wall of a bunker. It is cabable of measuring through steel walls up to 20 mm thick. However, the best measuring accuracy is achieved by using our mounting frame, which is installed in an opening in the wall. The mounting frame is extremely robust due to the wear-resistant ceramic surface and allows for quick and easy probe installation

Bunker probe

The probe is mounted in a dip pipe made from steel or ceramics. Typically this dip pipe is inserted in the outlet section of the bunker, so that the probe is fully surrounded by bulk material. Due to the optimum position of the probe inside the material flow, a highly representative measurement is achieved.

Dip pipe with bunker or surface probe

The probe is mounted in a dip pipe, closed at the bottom end, which is installed into the tank at an angle of approx. 30 - 45° to the horizontal. Ideally, the wall thickness of the dip pipe should be between 3 to 5 mm to minimise signal attenuation at the detector. (The signal is reduced by about 5 % per each 1 mm of steel.) We recommend using a hardened dip pipe, or a dip pipe with ceramic jacket, to ensure a long life time, even when working with abrasive products.The dip pipe is available in 3 lengths.

The surface moisture measurement system should be used when the dip pipe for the bunker probe is subject to a high level of abrasion from falling product or when the product may fall directly onto the dip pipe.

Overall, the Berthold LB 350 positions itself as a dependable solution for online moisture measurement of challenging bulk materials. Its ability to handle conductive materials, specific chemical properties, and its versatility across diverse materials and vessel types make it a valuable tool for various industrial processes.

Benefits

Customer benefits

Representative measured values due to large measuring volume
Accurate moisture measurement
Not affected by e.g. temperature, conductivity, pressure, pH-value etc.
Measures through the vessel wall
Can be paired with density compensation

State of the art technology

Proven neutron moisture measurement technology
Attainable accuracy ± 0.1 % depending on application
Analog output from sensor (0/4…20 mA)
Digital input for “hold signal”
Digital outputs for system status and min and max values
Sensor operating temperature: -20…+50 °C
Density compensation enabled

More details

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